Mechanical Integrity
At Orbit International Survey Services LLC, we understand that the integrity of mechanical systems is fundamental to ensuring safe, reliable, and compliant operations in the Oil & Gas, Petrochemical, and Marine sectors. Our Mechanical Integrity (MI) services are structured to support the full lifecycle of critical equipment—ensuring they are properly designed, installed, maintained, and monitored to prevent failures, leaks, and unplanned shutdowns.
Why Choose Orbit ISS for Mechanical Integrity?
- Compliance with leading standards: OSHA, API, ASME, ADNOC
- Reduced risk of catastrophic failure and unplanned outages
- Improved equipment uptime and plant safety
- Prolonged asset lifespan through condition-based strategies
- Data-driven insights for smarter asset decisions
Our Mechanical Integrity Solutions Include:
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Asset Register & Criticality Assessment
Identification and classification of essential mechanical systems including pressure vessels, pipelines, rotating equipment, and storage tanks. -
Risk-Based Inspection (RBI)
Implementation of API 580/581 frameworks to optimize inspection intervals and reduce cost by prioritizing risk and consequence. -
Inspection & Non-Destructive Testing (NDT)
Comprehensive NDT capabilities such as UT, RT, MT, PT, and MFL to detect early signs of corrosion, cracking, or fatigue before failure. -
Fitness-for-Service (FFS) Evaluations
Engineering assessments per API 579 to determine if in-service damaged equipment can continue to operate safely. -
Corrosion Monitoring & Mitigation
Ongoing surveillance of corrosion mechanisms and development of control strategies to protect mechanical assets from degradation.
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Pressure Relief Systems Review
Design verification and revalidation of relief valves and safety devices for conformance under upset and emergency scenarios. -
Welding Inspection & QA/QC
Welder qualification, WPS/PQR review, and onsite supervision to ensure compliance with ASME, API, and ADNOC standards. -
MI Program Development
Development of site-wide mechanical integrity frameworks in line with OSHA 1910.119 (PSM) and international best practices. -
Digital Data Management
Deployment of inspection tracking systems for traceability, compliance, and enhanced decision-making. -
Turnaround & Shutdown Support
Detailed planning and execution support for integrity inspections during major shutdowns, minimizing downtime and enhancing scope control.
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